Automotive Wiring Fastening Solution for Commercial Vehicle Manufacturer
Jan. 31, 2026
Project Overview
This project delivered a custom wiring fastening solution for a leading commercial vehicle manufacturer, addressing the challenge of securing complex wiring harnesses in heavy-duty truck chassis. The solution replaced traditional plastic clips with our bolt-mountable cable ties and dual pipeline clips, improving durability and installation efficiency.
Challenges & Requirements
The manufacturer faced three key pain points:
Vibration Resistance: Standard clips failed under continuous road vibration, causing wiring harness damage.
Harsh Environment Durability: The chassis wiring needed to resist moisture, road debris, and temperature fluctuations (-30℃~80℃).
Assembly Efficiency: The original multi-step installation process increased production time and labor costs.
Our Solution
We provided a tailored fastening system optimized for their chassis layout:
Bolt-Mountable Cable Ties: Used M8 bolt-clip integration to secure main wiring harnesses, delivering 18kg tensile strength and anti-loosening performance.
Dual Pipeline Clips: Secured hydraulic and air brake lines simultaneously, reducing the number of fasteners by 40%.
Customized Sizing: We adjusted cable tie lengths (150mm–250mm) and clip opening widths to match their specific wiring diameters.
Implementation Results
After a 6-month pilot and full-scale deployment, the project achieved measurable improvements:
Reliability: Wiring harness failure rate decreased by 75% during field testing.
Efficiency: Installation time per vehicle was reduced by 28 minutes, cutting annual labor costs by $1.2M.
Durability: All components passed 1,000 hours of vibration and temperature cycling tests, exceeding industry standards.
Client Testimonial
"The bolt-mountable cable ties solved our long-standing vibration issues, and the dual pipeline clips simplified our assembly process. The solution’s durability and cost savings have made it a standard in our new truck models."
— Head of Electrical Engineering, Commercial Vehicle Manufacturer
Jan. 31, 2026
Automotive Wiring Fastening Solution for Commercial Vehicle Manufacturer
We provided a tailored wiring fastening system for a commercial vehicle manufacturer, replacing unreliable clips with bolt-mountable cable ties and dual pipeline clips. The solution reduced wiring harness failure rates by 75%, cut installation time by 28 minutes per vehicle, and passed 1,000 hours of durability testing.
WHAT WE DO
Explore Our Automotive & Industrial Fasteners
Fixing Cable Tie for Bolt is a stud-compatible fastening solution for bolt-mounted scenarios in automotive/industrial equipment. Made of PA66 automotive-grade nylon (IATF16949 & ISO9001 certified), it features ≥50N release force, stable fixation, -40℃~105℃ temperature resistance, and supports custom sizes/materials with 7-day prototyping.
JIJIN Fixing Cable Tie for Round Hole is a precision-engineered automotive wiring harness fastener, optimized for secure installation into pre-drilled round sheet metal holes. Its self-locking nylon 66 construction ensures firm wire bundling and resistance to vehicle vibration, preventing harness displacement and wear.
Fixing Cable Tie for Oval Hole is a professional fastening solution for irregular sheet metal holes in automotive/industrial scenarios. Made of PA66 automotive-grade material (IATF16949 certified), it has vibration resistance, -40℃~125℃ temperature adaptation, fits 1.0-3.0mm panel thickness. Full models & 7-day prototyping are available.
Miniature Cable Tie is a compact, lightweight nylon fastening solution tailored for civilian scenarios like home, office, and DIY projects. Available in lengths from 80mm to 300mm, it delivers 8-14kg tensile force and can bundle cables up to 76mm in diameter.
Our automotive dual-color hose clip for round hole is engineered for secure and reliable hose management in commercial vehicles and new energy automotive systems. Made from durable PA66 material, it features dual-color design for easy identification, precise tolerance control (±0.03mm), and IATF16949/ROHS compliance.
Our Edge Fixing Cable Tie is engineered to securely fasten wiring harnesses and fluid pipelines to vehicle edges, preventing abrasion and shifting under continuous vibration. Constructed from high-strength PA66 nylon, it features a reinforced edge design to protect cables and body panels from damage.
Our Promise
At JIJIN, we don’t just deliver automotive and industrial cable ties, clips, and custom fasteners—we deliver reliability and trust. By maintaining IATF16949 quality control standards and using 100% RoHS compliant materials, we empower our customers with solutions they can depend on, no matter the automotive, industrial, or renewable energy application.
Tailor-Made Fastening Solutions
